Opening Hours : Providing solution design within 24 hours

Call Now

0086-21-58385887

Copper Smelting Process Flowchart

  • Home
  • Copper Smelting Process Flowchart

COPPER Copper production

Generally copper extraction follows the sequence (see Figure below) 1 Beneficiation by froth flotation of ore to give copper concentrate (Optional partial roasting to obtain oxidized material or calcines) 2 Two-stage pyrometallurgical extraction 1 smelting concentrates to matte 2 converting matte by oxidation to crude (converter or blister) copper 3


Get Price

2ZnS 3O 2ZnO SO2 (1)

1190 megagrams (1311 tons) and a secondary smelting production level of only 110 megagrams (121 tons) As a result the U S is a leading exporter of zinc concentrates as well as the world's largest importer of refined zinc Zinc ores typically may contain from 3 to 11 percent zinc along with cadmium copper lead silver and iron


Get Price

smelting

The first metal to be smelted in the ancient Middle East was probably copper (by 5000 bce) followed by tin lead and silver To achieve the high temperatures required for smelting furnaces with forced-air draft were developed for iron temperatures even higher were required Smelting thus represented a major technological achievement


Get Price

Pper Smelting Process Flowchart

copper refining flow chart Flowchart process of refining copper - mining and refining of copper Copper Mining Extraction Process Flow Chart Mineral - mining and refining of copper 26 Aug 2015 This flowchart made of machinery icons explains or expresses ASK price


Get Price

nickel smelting process

Posts Related to smelter nickel plant process flow chart outotec direct blister copper smelter plant process processing oxidised nickel ore with flotation The use of the ISASMELT™ process for copper/nickel smelting has already been successfully demonstrated on a commercial scale READ MORE Previous generators stone crusher Next


Get Price

Nickel smelting producing

The process was developed by Outokumpu in Finland and first applied at the Harjavalta plant in 1949 for smelting copper ore It has also been adapted for nickel and lead production A second flash smelting system was developed by the International Nickel Company ('INCO') and has a different concentrate feed design compared to the Outokumpu flash furnace


Get Price

a flow chart of smelting iron ore

Smelting Smelting is a process of applying heat to ore in order to extract out a base metal It is a form of extractive metallurgy It is used to extract many metals from their ores including silver iron copper and other base metals Smelting uses heat and a chemical reducing agent to decompose the ore driving off other elements as gases or slag and leaving the metal base behind


Get Price

EXTRACTION OF COPPER

EXTRACTION OF COPPER FROM SULPHIDE ORE Large amount of copper are obtained from copper pyrite (CuFeS2) by smelting Ores containing 4% or more copper are treated by smelting process Very poor ores are treated by hydro-metallurgical process EXTRACTION OF COPPER BY SMELTING PROCESS Following steps are involved in the extraction of copper


Get Price

Copper extraction

Copper sulfide and iron oxide can mix but when sufficient silica is added a separate slag layer is formed Adding silica also reduces the melting point (or more properly the liquidus temperature) of the slag meaning that the smelting process can be operated at a lower temperature The slag forming reaction is FeO + SiO 2 → FeO SiO 2


Get Price

iron and copper processing flowchart

mining process flow chart iron ore mining process flow chart iron ore_Copper Mining Extraction Process Flow ChartThis flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copp Welcome to Xinhai Mineral Processing Plant!


Get Price

philippine associated smelting and refining corporation

copper smelter facility process flow diagrams philippine associated smelting and refining corporation A diagram of a typical facility with particle and gaseous 3 Philippine Associated Smelting and Refining Corporation copper smelting process flow diagram


Get Price

The Mitsubishi Process Process Description

Return to Menu PROCESS DESCRIPTION The figure shown below schematically describes the Mitsubishi Process illustrating its sequence of continuous and controlled smelting of copper concentrates coal and flux the separation of copper matte and discard slag the continuous conversion of copper matte to blister copper and finally the continuous delivery of blister copper to the anode


Get Price

Cu smelting process

Cu smelting and converting processes • Roasting – Dry and heat the furnace charge – Increase Cu 2 S FeS • Smelting – Produce copper rich matte – Separate matter and slag – 2CuFeS 2 + 5/2O 2 + SiO 2 = Cu 2 S- FeS + FeO SiO 2 + 2 SO 2 • Converting – Remove Fe and S from matte and produce blister copper – Cu-Fe-S + O 2 + SiO


Get Price

Copper Smelting

The smelting process LCI was created using the Codelco El Teniente smelter data from a USGS report (Goonan 2004) In other words the model assumes that all the smelting facilities that receive copper sulphide concentrates from "Cerro Bonito" have the characteristics and configuration of


Get Price

PCB Assembly Process Flow Chart

Here I explain PCB Assembly Process with PCBA Flow Chart PCB Assembly Process or PCBA Process Flowchart Starts with Bare PCB (Printed Circuit Board) Here I explain PCB Assembly Process with PCBA Flow Chart October 7 2019 Conductive copper circuit is printed on this substrate and a protection coating of thin polymer is applied to


Get Price

Egyptian Copper Smelting Process

Egyptian Copper Smelting Process The Egyptian copper smelting process utilized a 'bowl furnace' which was supplied additional air to raise the temperature of the fire through the usage of foot bellows Malachite and azurite were used as a source ore for the copper charcoal was used as the reducing agent to separate oxygen from the copper


Get Price

The Aluminum Smelting Process and Innovative Alternative

May 08 2014Aluminum–copper alloys with about 15% aluminum were produced industrially by this method already in 1886 18 the same year as the present industrial process was invented In the 1920s Al–Si alloys with 40% to 60% aluminum were produced in Germany and about 10 000 tons of these alloys were produced annually up to 1945


Get Price

MINING TO SMELTING

Copper concentrate smelting is a large scale intensive process consisting of four stages sulphur in the sulphide minerals is "burnt-off" the metals are melted to form a "matte" and the waste material forms a "slag" copper in the matte is electro-refined to copper metal and the gold/silver is refined to dor


Get Price

Copper Smelting Process

Smelting Copper Using a Reverberatory Furnace Meanwhile in the converter furnace the molten copper is being subjected to an injection of oxygenated compressed air The oxygen reacts with the sulphide ore producing copper sulphate whilst converting the copper ions to blister copper of over 98% purity


Get Price

Pper Smelting Process Flowchart

copper refining flow chart Flowchart process of refining copper - mining and refining of copper Copper Mining Extraction Process Flow Chart Mineral - mining and refining of copper 26 Aug 2015 This flowchart made of machinery icons explains or expresses ASK price


Get Price

Copper Mining and Processing Everything you Need to Know

The largest copper mine in the United States is located in Bingham Canyon Utah The Copper Mining Process Once it's located within the earth copper ore goes through eight stages before the consumer sees it in various products that affect every day life in the home and business These eight stages include Mining Grinding Concentrating Roasting Smelting


Get Price

Copper Smelting Processflow Chart

Copper Smelting Processflow Chart – Copper cathode producing line with 35 files Flowchart and System Flow Chart Endomembrane Flow Chart Eee Flow Chart Csus Operational Flow Chart Examples Creating Process Flow Chart in Word How to Create a Process Flow Chart in Visio Business Model Canvas Flow Chart Redux Flow Chart Flow Chart of


Get Price

Copper extraction

Copper extraction refers to the methods used to obtain copper from its ores The conversion of copper consists of a series of physical and electrochemical processes Methods have evolved and vary with country depending on the ore source local environmental regulations and other factors


Get Price

The Mitsubishi Process Process Description

process description The figure shown below schematically describes the Mitsubishi Process illustrating its sequence of continuous and controlled smelting of copper concentrates coal and flux the separation of copper matte and discard slag the continuous conversion of copper matte to blister copper and finally the continuous delivery of blister copper to the anode furnaces


Get Price

COPPER Copper production

The reverberatory furnace dominated copper matte smelting for much of the 1900s because it was an excellent process for smelting fine concentrate from flotation It is a fossil fuel fired hearth furnace for smelting concentrate and producing copper matte The reverbs began to decline in the


Get Price

Smelting Reduction

Smelting is a process of melting and separation of the charge into two or more immiscible liquid layers which may be slag matte speiss or metal The sulde concentrate nes react with oxygen at high temperatures The oxidation process itself generates sufcient heat


Get Price

The mining process

The mining process Copper concentrate is fed into the ISASMELT furnace where it is heated to 1185 degrees Celsius This process melts the concentrate into liquid drawing out impurities and releasing sulfur dioxide gas which is captured and piped to the Incitec Pivot Acid Plant adjacent to our smelter stack for conversion into sulphuric acid


Get Price

a flow chart of smelting iron ore

copper smelting flowchart - rjps copper smelting flowchart 31 Aug 2016 More details /inquiry More About copper mining process flow chart Please Copper Ore Processing Flow Chart Chapter 6 Copper Production Technology The Egyptian copper smelting furnace was filled with a mixture of copper ore charcoal and iron ore Read More


Get Price

OUTOTEC FLASH SMELTING TECHNOLOGY

More than half of the world's primary copper and nickel is produced using Outotec's proprietary process The process is highly energy efficient because it makes full use of the reaction heat of the concentrate meaning that no external fuel is required for smelting


Get Price

12 3 Primary Copper Smelting

A typical pyrometallurgical copper smelting process as illustrated in Figure 12 3-1 includes 4 steps roasting smelting concentrating and fire refining Ore concentration is roasted to reduce impurities including sulfur antimony arsenic and lead The roasted product calcine serves as a dried and heated charge for the smelting furnace


Get Price